We are getting ready to preserve nearly two acres and transform it, like we did our last two properties, into a permacultural wonderland of native, edible and medicinal perennials, pollenator gardens and habitat for a variety of creatures. On our second walk-through at the property, we frightened a muskrat who looked fat and happy but for the fact that he was awakened and had to run a long way for cover. We would definitely improve that critter's habitat! Our earlier goal of saving 80 acres remains our ultimate goal, but this property has an established caretakers home and two greenhouses. We would have to raise four times as much money to build in all those improvements on 80 acres. Not to mention the infrastructure needed to even set up such a facility. As an added bonus, instead of being 3-5 hours from major population centers, there will be a million people within bicycling distance! Talk about offsetting carbon footprints!Even more interestingly, we will be just of fth eIce Age Trail and will be able to offer no trace camping to through hikers!
Trouble is, I'm not going to sugar coat it, money. Due to covid-19, it has been two full years of less than half my normal professional gig that allows me to fund the work that ECO-Tours has done. We are adept at soil restoration and teaching about how to make and use biochar. Spreading seed and re-establishing native cover. There have been many events where contributions have covered gas or lunch, but often not both. We can afford to operate on exremely small budgets, whether we are tree planting, seed collecting and dispersing, teaching classes or doing intrerpretive programs because our labor and management have always been 100% volunteer. It took us our first ten years to do, but we planted 60,000 tree seedlings across Northeast Wisconsin and we raised less than six thousand dollars a year during those years.
We were able to do it because we got creative. One of us would wait around, until after pick-up hours at the annual Department of Natural Resources tree seedling distribution event, many years hundreds of trees came home with us that otherwise would have been thrown into the compost. In fact, the year before the first year we put in our order, I had been walking past the greenhouses at the County Extension Offices. Out back I found over 2,000 tree seedlings in their compost. We took them home. potted them up and it took a while, but we got nearly all of them set out into permanent and appropriate places, their forever homes, within that first spring and fall. After I found that treasure, I went and asked why they had thrown them out and they said that every year, when they did the DNR tree seedling sale, some live plants would not get picked up and they didn't have any way to store them or hold them for later pick up, so they just put them in the compost pile.
I made sure after that to always show up at the beginning of the day to help set up, then to fill my order as late in the day as possible, so I could help after they shut down. After two or three days of getting people paired with their orders for pick up, everyone woul dbe pretty tired and the idea of taking a hundred or a thousand trees home ot plant is too much for anyone to think about, unless you are someone with friends who will help pot them up and eventuqally come help plant them out on another day, which we did. Inevitably there would be at least a few dozen left over seedlings. Most times there were many hundreds and once or twice over a thousand free trees to help keep our costs down. The real value was in all the loving hands that helped pot them all up and those loving hands that came later and lovingly placed them in the ground. Indeed, the loving hands of those who pulled competing weeds were also necessary to have the thousands of sucessful trees, spread across many hundreds of acres that would have never grown without the participation of many hundreds of people who care.
The reason that I mention this is to point out that rather than contributions being eaten up by administrative or fund-raising costs, our dollars flow with power and immediacy to what needs funding, not advertizing and gala events for megadonors. Give what you can. If you would like to stay in the loop about our events, which are mostly centered around Wisconsin let us know at: biocharmaster@gmail.com or if you would lik eot purchase a class, We can teach you everything you need to know to make top quality biochar in just a few hours by phone or online through zoom or fblive. Any contribution of fifty or more gets you a class if you would like to start sequestering carbon forever. If you are having trouble with our paypal link, you can go there directly and use our account number, tnsaladino42@hotmail.com or, you can go to our gofundme page and contribute to "Save 80 acres of Wisconsin for outdoor school".
These trees were some of the first we planted and this image is from ten years ago. The last time I was past the farm, they were taller than the house! They are also large enough now to shade the west side of the house from summer sun and winter wind. The energy savings alone is like offsetting carbon use that is now unnecessary. In very real ways, we continue to prove that the best time to plant a tree is twenty years ago, the second best time is today!
Again, please contribute what you can.
All-volunteer NPO (Non-Profit Organization). Money raised has helped us teach many hundreds of people about making and using biochar to sequester carbon much more quickly than we could do with tree planting alone. We are developing a traditional ways school based on ecological facts. Donations are always graciously accepted at, 1111Clark Street Algoma, Wisconsin 54201. We would love to develop a unique tour for you! Blessed BE!
ECO-Tours only purchases trees and dirt to plant them in...
Showing posts with label energy. Show all posts
Showing posts with label energy. Show all posts
Sunday, February 6, 2022
Wednesday, January 12, 2022
Six Steps Making Char
Six steps required to make the best biochar. Alternjatively, this could be called, "NO Time to Wait!"
The short answer is making, moisturizing, micronizing, mineralizing, microbes and maturation. The next six posts will review what is meant by each of these terms. If there are editorial comments or questions, please let me know. It will make a lasting difference. Always, always, always, remeber that quality works by example and invites reciprocation. Making Char This first step in creating of biochar. In essence, all you do is heat dry plant material to between 450 and 500 degrees F (230-260 C), basically making it glow, without allowing air to get to the reaction site. This process is called pyrolysis. When the material glows, it changes form and makes it like more like fired clay, than wood or dirt. when vitrified, ut becomes permanent in the environment and not subject to degradation. Charcoal has been made around the world, throughout human history. When human beings learned of the power of char, and how it is turned into biochar is still a mystery. It is well established that as recently as 2,000 years ago, humans were making it and some tribes and cultures still use this practice in modern times. It is sad that intact cultures are referred to as primitive, because they are often far more scientifically advanced and sophisticated than that term implies. Utilizing biochar is one of the indicators of a highly advanced agriculture. My tool of choice in the matter of making char is a retort, a basic scientific instrument designed to allow heating and vapor release, without introducing oxygen (air). Typically, the retort has but one opening to allow gasses to escape, mine actually has three, but they can be closed during cooling. Here is a schematic view of a retort. Below is picture of my old retort in use and I have made other types of charring equipment as well. It is important to understand all the ways to do this step, so you can pick the one that suits your needs, available resources and needs. In my classes I discuss at least five types of charring techniques, the pit or flame cap, build and bury, similar to how much char was made before the fossil energy revolution and the current infatuation with liquid fuels; retort, of course, because it is my preferred method, the can within a can (which pretty much explains itself) which could also be called a retort in a chimney, and the TULD, Top Lit Up Draft. The method you choose varieties depends on how much you are making, what materials you have available and how pure you want/need to make your char. In addition to teaching facts about biochar, making and using it, I try to get across a feeling, or attitude of appreciation and the desire to teach and share with others the ancient miracle that is biochar. Making char requires nothing more than a basic popcorn, cookie or cracker tin. Just pop a few holes in it to release the gasses and fasten the lid on with self-tapping pan head screws, then char away. You can even use dry garden clippings, woody yard waste or herb stems, any dry woody debris will do, as long as it is completely dry. Typically, I just put the whole container right in the fire pit while enjoying a camp or bonfire. At first, the container smokes a little, but then the flammable gasses come off, making pure clean flame. When that flame dies down, and disappears, even if you shake the container around, it is finished. Lay it on a surface that won't burn with the holes you poked facing toward the ground to smother off as much air as possible from getting into the container. When it cools, it is ready to start processing. Beware though, wood and sawdust, or organic material is a good insulator, so the coals may stay warm for several hours or more depending on how large a container you use. This retort is made from a Cornelius keg, it holds five gallons of material (I prefer dry sawdust) and reduces to approximately one kilogram of material. Making char from sawdust eliminates the need for micronization, because the pieces are small enough to be used without further smashing into powder. A typical firing of a retort like this takes about three hours with dry sawdust used for the feedstock, or parent material. The value of this will become evident in later posts. (see Micronizing) As in nature, stacking functions is the key to increased efficiency. I did not have a big enough fire pit to roast the material in this retort, a sealed 55 gallon drum, with conduit to direct the gasses out the bottom. Although it worked well enough to produce the flammable gas, it was just not enough to help warm the drum. Had I been able to build a larger bonfire, it would have been able to make over ten kilograms of finished char. That would be enough to amend a ten foot wide bed forty feet long to a depth of three inches. If you are not able to make a fire for some reason, you can use high end charcoal that is readily available at grilling outlets. Typically it has names like natural charcoal, cowboy charcoal or lump charcoal. Essentially it should appear like burned wood. If it has been compacted into uniform briquets, typically it will have contaminants and binders that reduce the quality of your finished product. In this case, I must admit that I am a bit of a carbon snob. The goal is to get the open grains of the wood's cellular structure, binders, paint, stain and other foreign material can close the ends of the pores and render the finished product either contaminated or useless. If you had a scanning electron microscope, tiny particles of the finished product would look like this: It is really that simple. Dry organic, woody material, the cellular structure of the plant is what gets preserved at approximately half size. As the material is heated, the gasses liberated are nearly pure oxygen and hydrogen, these flammable gasses must be able to leave the retort and they will readily be burned off during the process. The nice thing about the retort is that when the gasses stop coming out, you know that the char is done roasting. After removing the retort from the fire, loosely plug or cover the hole(s) to keep air out and let the char cool. Another way to tell if the char is done is to feel the weight of the container. When finished, the char is very light and when you touch finished char, there will be very little black carbon that sticks to your hands. Incompletely fired or poorly pyrolized char will still have oily soot-like residue. It gets your hands dirty when you handle it and it will smell or taste of creosote. A good way to tell if char is finished is to smell or taste it. There will be no taste or smell. The best char, is pure carbon. After it cools, if you stir the pieces, it will almost sound metallic or like broken glass shards, especially after it is moistened, but that will be covered in the next post. Poorly made char can degrade as it breaks down in soil, so take care and do whatever it takes to make the best char possible, it will reward future generations, many times over, not only for seven generations, but for geologic time. There are other ways to make char and they include something called a flame cap burner, basically a container that does not allow air in either the bottom or sides. In this method, you have to build a rick. (a rick is like a log cabin, but the logs are layered from side to side like a nearly solid floor on each level, but to maximize air flow, room is left around each log, stick or branch, not like a solid floor of wood, but a lattice in three dimensions.) A small fire is built atop the rick and when the material burns down, you will notice that the fire only exists at the top of the vessel, where air first contacts the hot gasses. Material inside will just glow, but not burn. Keep adding material until all that is left is the glowing bed of coals, when the flame cap stops burning, the gasses have all been released, the char is done and has to be quenched with water or have a loosely fitting lid ready to cover the vessel to keep air out. This method is great if you do not have strict burning regulations because it gets smoky if you put too much material on at once. The ideal rate for adding material to the flame cap burner is evidenced by the absence of smoke. You want a very clean burn, if you get any smoke, either you have put too much on at once, the inside of the container is not hot enough, or the material is too wet to char. This can even be accomplished by just digging a hole in the ground and building your fire large enough to fill the pit with glowing embers. Quench or smother them out with the soil that remains from digging the hole. It is "primitive", but if you know what to do and how to know it is done, it can work beautifully. The TLUD (Top Lit Up Draft) burner and the vessel within vessel method are also useful if you have the materials and metal-working skills to make them. First, for the vessel within a vessel technique, you would need a small, sealing, steel container and it would need to fit within another larger steel container, I have seen them made from a 30 gallon drum inside a fifty five gallon drum. Holes are made in the bottom of the thirty gallon vessel 2-4 inches (5-10 cm) up from the bottom, to allow gasses to escape. This container is then filled with the material you are going to char and sealed. The larger drum also has holes in the bottom and is kept up off the ground at the start to let fresh air in when lighting the fire, but since they are in the bottom, when the burn is complete, you can pretty much seal them closed by simple lowering the container to the ground. The larger drum also has a lid, but it needs to have a hole prepared to accept a stovepipe. About six feet of stovepipe above the penetration in the lid, to keep all the smoke up and away from people. This device is very smoky upon starting as can be the TLUD In any case, the large drum gets propped up off the ground to start the burn, the smaller vessel, once filled with material to be charred and the opening of the drum is sealed, it goes into the larger vessel, atop a bed of tinder and other fire starting material, vent holes down. The inner drum is propped up off the bottom as well. The space under the smaller vessel holds the kindling wood and helps air to flow upward during the main burn. The next step is to be to fill the space around the inner drum with dry, burnable material An easy way to start the burn is to make ready some coals, like you would use for grilling, dump them down into the tinder and quickly fill the drum with the wood, quickly capping it and installing the stovepipe. As the outer wood burns, it begins to heat the inner drum and as that happens, flammable gasses begin to escape making the fire hotter. Eventually the smoke stops as the outer sleeve of wood goes to char, then ash, but by then the additional heat, from the escaping gasses leaving the inner vessel, continue to burn, also heating the inner vessel. This allows it to finish the process. As the material finishes, less and less gasses are produced until there is no more flame, just glowing coals within the inner vessel. At that point let the outer drum drop to the ground, sealing out the air. Some people like to throw a "seal" of sand around the edge, or do that and then moisten the sand to help keep out the air that could get in the bottom. I have not worried about it and done well, just getting a good solid seal on flat ground. To reduce the updraft of the chimney, which could draw air in the bottom, you could add a flue damper. The TLUD kiln is similar to the flame cap, but the flame essentially working its way to the bottom, using up all the available oxygen before it can burn the char all the way to ash. I'm not completely thrilled with this technique because some creosote residue might be deposited on the finished char. I have not fired one myself and it requires one to not have to worry about making lots of smoke, again when you get it started, it will smoke to beat the ban, until the flame front gets established. In a TLUD kiln, it works like the flame cap, but the air coming in the bottom is severely limited, and the flame actually advances down from the top, as it goes toward the small amount of air, it uses up all the oxygen in the process of burning and the hot material left behind is hot enough to continue to give off gasses. In this sort of kiln, typically, they run a stack with an afterburner to burn off the gasses when they finally get out into the air. These can be impressive and may bring to mind a fire breathing dragon! To my understanding, having the material loosely packed in the kiln is crucial to success, you can't pack the material in the kiln because the air flow, although small, is crucial. When packing the TULD kiln, the feedstock needs to be about as dense as a natural sponge, so air flows around and through the material, rather than if it were packed tightly, or irregularly, it would choke off the air flow, burn unevenly or only partially char. I plan to make one of these and try it for myself. The people who use them swear by them. You can put any vessel over fire, as long as you have somewhere the flammable gasses can escape. When the gasses stop coming off, if you stir the material and the flame does not continue, or flare up, pull it from the fire and put a loose fitting lid on it, seal it with the ground, or quench it out with water, because as it contracts, air will make it into the retort, but the goal is to not have it touch any glowing char that has not yet cooled below 400 F, otherwise it could continue to burn when oxygen gets in. I have had batches where the integrity of the seal was compromised and the char continued burning for over ten hours, without me even noticing. I went to sleep and in the morning, the container was still warm, opening it revealed the embers had consumed almost half the char! When making char in any sort of retort, it is important to wait until the material is fully cooled before exposing it to the air. If you do not, it can reignite on contact with air. The still warm char gets wasted when it turns to white ash. Keeping this white ash production to a minimum in all but the most acidic of soils and getting the highest percentage pure carbon as possible is the goal. It is critical to getting the most from your effort. The most important thing to remember about white ash, is that it is very alkaline, lye is made from fully burned ashes. DO NOT USE white ash. It is no longer carbon, even that gets burnt. Once burned to white ash, only minerals remain. We want the carbon, that is what benefits the soil, when it becomes fully pyrolized. Wood that has not fully charred will decay and lose carbon as well, so make sure that you fully char the material you use. The embers must glow and completely, lose all their hydrogen and oxygen. Pure, vitrified carbon will remain fixed in soil for geologic time. Once prepared this charred material has fourteen acres of surface area per handful. All that surface area needs to be nourished to become a healthy precursor to soil. That is whay the next five posts will cover. Basic science rules those phases, but for now, keeping with the title of this post, making char is easy, if one has some simple tools, a fire and patience to make sure your woody material is fully finished before you remove it from the fire. I will cover more about the golden ratio of minerals and nutrients, in the post "Mineralization" If you choose to make a retort, vessel in vessel, TULD burner, or use a flame cap method, the only requirement is to have complete pyrolysis without either un-charred material or white ash. The best tests for quality are look and feel, smell and taste. It should be ultralight and the darkest black you will ever see. Occasionally it may have a rainbow oxidization, but the predominant feature is to be super black (the best char sounds a bit like glass when pieces are touched together. You will hear a hollowness to the pieces and they will be very light) Testing char quality by smell, (should smell fresh, not like creosote or smoke) Char is a great deodorizer. There should also be no taste; again, smoky or oily flavors are evident straight away. Material not thoroughly heated for long enough will smell like smoke. Excellent char will not taste like anything, in fact, the predominant sensation is that it sucks moisture from your tongue. Truly an anti-taste. This material is so much more valuable than gold, I cannot begin to tell you. This beginning ingredient, char, when treated and processed properly will double crop production when added at the rate of one kilogram per cubic meter of soil, or roughly two pounds per cubic yard. If anyone ever needs help determining how much char they need, please contact me directly. My land line is nine twenty, double 8 four, triple two 4. Mornings in Wisconsin (Central Time) are the best time to reach me. Best wishes on your journey. When you use your char and see the benefits, think about who taught you how to make it and send a token of thanks. Think long and hard about the principles within sustainability, which urge us to equitably distribute the abundance. That is all I ask. Ubuntu as they say in Africa, namaste' as they say in India. We are each incarnations of the godhead and without a single one of us, all would be diminished. I truly am, because of you! Appreciatively, Tony C. Saladino
The short answer is making, moisturizing, micronizing, mineralizing, microbes and maturation. The next six posts will review what is meant by each of these terms. If there are editorial comments or questions, please let me know. It will make a lasting difference. Always, always, always, remeber that quality works by example and invites reciprocation. Making Char This first step in creating of biochar. In essence, all you do is heat dry plant material to between 450 and 500 degrees F (230-260 C), basically making it glow, without allowing air to get to the reaction site. This process is called pyrolysis. When the material glows, it changes form and makes it like more like fired clay, than wood or dirt. when vitrified, ut becomes permanent in the environment and not subject to degradation. Charcoal has been made around the world, throughout human history. When human beings learned of the power of char, and how it is turned into biochar is still a mystery. It is well established that as recently as 2,000 years ago, humans were making it and some tribes and cultures still use this practice in modern times. It is sad that intact cultures are referred to as primitive, because they are often far more scientifically advanced and sophisticated than that term implies. Utilizing biochar is one of the indicators of a highly advanced agriculture. My tool of choice in the matter of making char is a retort, a basic scientific instrument designed to allow heating and vapor release, without introducing oxygen (air). Typically, the retort has but one opening to allow gasses to escape, mine actually has three, but they can be closed during cooling. Here is a schematic view of a retort. Below is picture of my old retort in use and I have made other types of charring equipment as well. It is important to understand all the ways to do this step, so you can pick the one that suits your needs, available resources and needs. In my classes I discuss at least five types of charring techniques, the pit or flame cap, build and bury, similar to how much char was made before the fossil energy revolution and the current infatuation with liquid fuels; retort, of course, because it is my preferred method, the can within a can (which pretty much explains itself) which could also be called a retort in a chimney, and the TULD, Top Lit Up Draft. The method you choose varieties depends on how much you are making, what materials you have available and how pure you want/need to make your char. In addition to teaching facts about biochar, making and using it, I try to get across a feeling, or attitude of appreciation and the desire to teach and share with others the ancient miracle that is biochar. Making char requires nothing more than a basic popcorn, cookie or cracker tin. Just pop a few holes in it to release the gasses and fasten the lid on with self-tapping pan head screws, then char away. You can even use dry garden clippings, woody yard waste or herb stems, any dry woody debris will do, as long as it is completely dry. Typically, I just put the whole container right in the fire pit while enjoying a camp or bonfire. At first, the container smokes a little, but then the flammable gasses come off, making pure clean flame. When that flame dies down, and disappears, even if you shake the container around, it is finished. Lay it on a surface that won't burn with the holes you poked facing toward the ground to smother off as much air as possible from getting into the container. When it cools, it is ready to start processing. Beware though, wood and sawdust, or organic material is a good insulator, so the coals may stay warm for several hours or more depending on how large a container you use. This retort is made from a Cornelius keg, it holds five gallons of material (I prefer dry sawdust) and reduces to approximately one kilogram of material. Making char from sawdust eliminates the need for micronization, because the pieces are small enough to be used without further smashing into powder. A typical firing of a retort like this takes about three hours with dry sawdust used for the feedstock, or parent material. The value of this will become evident in later posts. (see Micronizing) As in nature, stacking functions is the key to increased efficiency. I did not have a big enough fire pit to roast the material in this retort, a sealed 55 gallon drum, with conduit to direct the gasses out the bottom. Although it worked well enough to produce the flammable gas, it was just not enough to help warm the drum. Had I been able to build a larger bonfire, it would have been able to make over ten kilograms of finished char. That would be enough to amend a ten foot wide bed forty feet long to a depth of three inches. If you are not able to make a fire for some reason, you can use high end charcoal that is readily available at grilling outlets. Typically it has names like natural charcoal, cowboy charcoal or lump charcoal. Essentially it should appear like burned wood. If it has been compacted into uniform briquets, typically it will have contaminants and binders that reduce the quality of your finished product. In this case, I must admit that I am a bit of a carbon snob. The goal is to get the open grains of the wood's cellular structure, binders, paint, stain and other foreign material can close the ends of the pores and render the finished product either contaminated or useless. If you had a scanning electron microscope, tiny particles of the finished product would look like this: It is really that simple. Dry organic, woody material, the cellular structure of the plant is what gets preserved at approximately half size. As the material is heated, the gasses liberated are nearly pure oxygen and hydrogen, these flammable gasses must be able to leave the retort and they will readily be burned off during the process. The nice thing about the retort is that when the gasses stop coming out, you know that the char is done roasting. After removing the retort from the fire, loosely plug or cover the hole(s) to keep air out and let the char cool. Another way to tell if the char is done is to feel the weight of the container. When finished, the char is very light and when you touch finished char, there will be very little black carbon that sticks to your hands. Incompletely fired or poorly pyrolized char will still have oily soot-like residue. It gets your hands dirty when you handle it and it will smell or taste of creosote. A good way to tell if char is finished is to smell or taste it. There will be no taste or smell. The best char, is pure carbon. After it cools, if you stir the pieces, it will almost sound metallic or like broken glass shards, especially after it is moistened, but that will be covered in the next post. Poorly made char can degrade as it breaks down in soil, so take care and do whatever it takes to make the best char possible, it will reward future generations, many times over, not only for seven generations, but for geologic time. There are other ways to make char and they include something called a flame cap burner, basically a container that does not allow air in either the bottom or sides. In this method, you have to build a rick. (a rick is like a log cabin, but the logs are layered from side to side like a nearly solid floor on each level, but to maximize air flow, room is left around each log, stick or branch, not like a solid floor of wood, but a lattice in three dimensions.) A small fire is built atop the rick and when the material burns down, you will notice that the fire only exists at the top of the vessel, where air first contacts the hot gasses. Material inside will just glow, but not burn. Keep adding material until all that is left is the glowing bed of coals, when the flame cap stops burning, the gasses have all been released, the char is done and has to be quenched with water or have a loosely fitting lid ready to cover the vessel to keep air out. This method is great if you do not have strict burning regulations because it gets smoky if you put too much material on at once. The ideal rate for adding material to the flame cap burner is evidenced by the absence of smoke. You want a very clean burn, if you get any smoke, either you have put too much on at once, the inside of the container is not hot enough, or the material is too wet to char. This can even be accomplished by just digging a hole in the ground and building your fire large enough to fill the pit with glowing embers. Quench or smother them out with the soil that remains from digging the hole. It is "primitive", but if you know what to do and how to know it is done, it can work beautifully. The TLUD (Top Lit Up Draft) burner and the vessel within vessel method are also useful if you have the materials and metal-working skills to make them. First, for the vessel within a vessel technique, you would need a small, sealing, steel container and it would need to fit within another larger steel container, I have seen them made from a 30 gallon drum inside a fifty five gallon drum. Holes are made in the bottom of the thirty gallon vessel 2-4 inches (5-10 cm) up from the bottom, to allow gasses to escape. This container is then filled with the material you are going to char and sealed. The larger drum also has holes in the bottom and is kept up off the ground at the start to let fresh air in when lighting the fire, but since they are in the bottom, when the burn is complete, you can pretty much seal them closed by simple lowering the container to the ground. The larger drum also has a lid, but it needs to have a hole prepared to accept a stovepipe. About six feet of stovepipe above the penetration in the lid, to keep all the smoke up and away from people. This device is very smoky upon starting as can be the TLUD In any case, the large drum gets propped up off the ground to start the burn, the smaller vessel, once filled with material to be charred and the opening of the drum is sealed, it goes into the larger vessel, atop a bed of tinder and other fire starting material, vent holes down. The inner drum is propped up off the bottom as well. The space under the smaller vessel holds the kindling wood and helps air to flow upward during the main burn. The next step is to be to fill the space around the inner drum with dry, burnable material An easy way to start the burn is to make ready some coals, like you would use for grilling, dump them down into the tinder and quickly fill the drum with the wood, quickly capping it and installing the stovepipe. As the outer wood burns, it begins to heat the inner drum and as that happens, flammable gasses begin to escape making the fire hotter. Eventually the smoke stops as the outer sleeve of wood goes to char, then ash, but by then the additional heat, from the escaping gasses leaving the inner vessel, continue to burn, also heating the inner vessel. This allows it to finish the process. As the material finishes, less and less gasses are produced until there is no more flame, just glowing coals within the inner vessel. At that point let the outer drum drop to the ground, sealing out the air. Some people like to throw a "seal" of sand around the edge, or do that and then moisten the sand to help keep out the air that could get in the bottom. I have not worried about it and done well, just getting a good solid seal on flat ground. To reduce the updraft of the chimney, which could draw air in the bottom, you could add a flue damper. The TLUD kiln is similar to the flame cap, but the flame essentially working its way to the bottom, using up all the available oxygen before it can burn the char all the way to ash. I'm not completely thrilled with this technique because some creosote residue might be deposited on the finished char. I have not fired one myself and it requires one to not have to worry about making lots of smoke, again when you get it started, it will smoke to beat the ban, until the flame front gets established. In a TLUD kiln, it works like the flame cap, but the air coming in the bottom is severely limited, and the flame actually advances down from the top, as it goes toward the small amount of air, it uses up all the oxygen in the process of burning and the hot material left behind is hot enough to continue to give off gasses. In this sort of kiln, typically, they run a stack with an afterburner to burn off the gasses when they finally get out into the air. These can be impressive and may bring to mind a fire breathing dragon! To my understanding, having the material loosely packed in the kiln is crucial to success, you can't pack the material in the kiln because the air flow, although small, is crucial. When packing the TULD kiln, the feedstock needs to be about as dense as a natural sponge, so air flows around and through the material, rather than if it were packed tightly, or irregularly, it would choke off the air flow, burn unevenly or only partially char. I plan to make one of these and try it for myself. The people who use them swear by them. You can put any vessel over fire, as long as you have somewhere the flammable gasses can escape. When the gasses stop coming off, if you stir the material and the flame does not continue, or flare up, pull it from the fire and put a loose fitting lid on it, seal it with the ground, or quench it out with water, because as it contracts, air will make it into the retort, but the goal is to not have it touch any glowing char that has not yet cooled below 400 F, otherwise it could continue to burn when oxygen gets in. I have had batches where the integrity of the seal was compromised and the char continued burning for over ten hours, without me even noticing. I went to sleep and in the morning, the container was still warm, opening it revealed the embers had consumed almost half the char! When making char in any sort of retort, it is important to wait until the material is fully cooled before exposing it to the air. If you do not, it can reignite on contact with air. The still warm char gets wasted when it turns to white ash. Keeping this white ash production to a minimum in all but the most acidic of soils and getting the highest percentage pure carbon as possible is the goal. It is critical to getting the most from your effort. The most important thing to remember about white ash, is that it is very alkaline, lye is made from fully burned ashes. DO NOT USE white ash. It is no longer carbon, even that gets burnt. Once burned to white ash, only minerals remain. We want the carbon, that is what benefits the soil, when it becomes fully pyrolized. Wood that has not fully charred will decay and lose carbon as well, so make sure that you fully char the material you use. The embers must glow and completely, lose all their hydrogen and oxygen. Pure, vitrified carbon will remain fixed in soil for geologic time. Once prepared this charred material has fourteen acres of surface area per handful. All that surface area needs to be nourished to become a healthy precursor to soil. That is whay the next five posts will cover. Basic science rules those phases, but for now, keeping with the title of this post, making char is easy, if one has some simple tools, a fire and patience to make sure your woody material is fully finished before you remove it from the fire. I will cover more about the golden ratio of minerals and nutrients, in the post "Mineralization" If you choose to make a retort, vessel in vessel, TULD burner, or use a flame cap method, the only requirement is to have complete pyrolysis without either un-charred material or white ash. The best tests for quality are look and feel, smell and taste. It should be ultralight and the darkest black you will ever see. Occasionally it may have a rainbow oxidization, but the predominant feature is to be super black (the best char sounds a bit like glass when pieces are touched together. You will hear a hollowness to the pieces and they will be very light) Testing char quality by smell, (should smell fresh, not like creosote or smoke) Char is a great deodorizer. There should also be no taste; again, smoky or oily flavors are evident straight away. Material not thoroughly heated for long enough will smell like smoke. Excellent char will not taste like anything, in fact, the predominant sensation is that it sucks moisture from your tongue. Truly an anti-taste. This material is so much more valuable than gold, I cannot begin to tell you. This beginning ingredient, char, when treated and processed properly will double crop production when added at the rate of one kilogram per cubic meter of soil, or roughly two pounds per cubic yard. If anyone ever needs help determining how much char they need, please contact me directly. My land line is nine twenty, double 8 four, triple two 4. Mornings in Wisconsin (Central Time) are the best time to reach me. Best wishes on your journey. When you use your char and see the benefits, think about who taught you how to make it and send a token of thanks. Think long and hard about the principles within sustainability, which urge us to equitably distribute the abundance. That is all I ask. Ubuntu as they say in Africa, namaste' as they say in India. We are each incarnations of the godhead and without a single one of us, all would be diminished. I truly am, because of you! Appreciatively, Tony C. Saladino
Saturday, January 23, 2021
The Great Reset
In the course of human events, one often needs what we might think of as a a page break, a place to catch our breath, change our behaviors for a moment and briefly do something physical intead of what we were doing before. If we seem to be running on a treadmill, this might take the form of stepping off, going to the rowing machine for a while. If we have been riffing on a certain tune in out heads for a while, perhaps a change of station. When studying hard for finals, why not take a half hour to watch a favorite show or listen to a favorite piece of music, with the books closed? It often can be a great way to revive when times get tough, take a break or change oyur activity level even for five minutes! When we need a more significant break, often we cannot know why or how long it will need to be, but we just know, instinctively, to put down those tools and walk away, before mistakes are made that cannot easily be erased. In very real ways, covid-19 has provided an opportunity as well as a hardship. Many of us have had more time off in the past year than we have had in our entire adult lives. This may provide such a page break for our culture, perhaps all of humanity.
My part in this is to stir the pot of course. This viscous social space and time are liable to stick to the bottom of the pan without folks willing to stir things up deeply and vigorously. https://www.gofundme.com/f/save-80-acres-of-wisconsin-for-outdoor-school The 100% volunterer not-for-profit that my wife and I and a handful of friends created to teach eco-ehtics is twenty years old and we have lots of great projects that attest to our unconventional approach. We have helped to plant over sixty thousand native trees across Northeast Wisconsin in forty or more locations. We have planted over a hundred acres with native perennial food crops, medicinal plants and plants used as dyestock for natural dyes. We have hosted hundreds of events to share what we know about living more sustainable lifestyles, from plant-ins to composting lessons, biochar classes and square foot ECO-Tours. We have presented informaion to thousands of readers around the world through digital media and when people ask what we charge, we often just ask them to give what they can afford. When we plant a tree, it is the best one suited to each particular location, not a specimine tree that stands out against a background of native trees, but what literally belongs there. We have used several techniques to get free trees to plant, and often, now, we only plant tree seeds, becaus etheir roots experience far less trauma when th eseedlings can start where they will eventually grow. We have stood the paradigm of commercialism on end, not asking for money as much as to be seen, to be heard as we speak for the trees. We have led canoe trips down some of the most pristine as well as some of the most impacted rivers around, participated in Earth Day events and been involved regionally in diverse groups that advocate for th egreat Lakes generally and renewable, clean energy and pro-peace groups as well. I was trained as a teacher in a time when the jargon was all about knowledge skills and attitudes. Knowledge lives in your mind but can exist without outward evidence, skills only exist as action and can be seen, practiced, perfected and can only be made your own through repetition and attitudes, like knowledge only exist internally, although sometimes they can be plain to see, because they are reflected in many of our actions.
This group, these projects, have never been expected to be as important as they turn out to be. In our experience, nothing done as a group can ever be fully appreciated until much later. Creating memories and the deep sort of knowing that our tours engender has such long term impacts that generations down th eroad, ther emay be benefits completely unrelated to the time or place, bu tsomething heard or seen will bring back information or ideas that resurface at just the right moment, or help imform an action that has become instinctive, bu tthat has th epower to teach someone else. Living amongst such a technologically focused society, there is something that deeply enriches us when we love a plant's roots into the soil, easing them down so they are comfortable in the world they will inhabit for many years and whose very life changes the world around them for the better.
Only once per century has Mother Nature felt it necessary to still humanity with a deadly virus of this severity. It comes to us to make the best of what we have, that means with the deadly virus as well. As Cat Stevens wrote so eloquently, "Take your time, think a lot, why think of everything you've got; for you will still be here tomorrow but your dreams may not." In this Great Reset we are being granted a chance to change everything we have known, reevaluate whether it served us, decide wha tto leave behind and in very real ways what we are going to create. Let us not shirk from th echallenge, but put our foot down firmly and move forward. As was drilled into me as a child, I say to everyone now, we can all have total freedom, but only if we are willing to be supremely responsible. We cannot have one without the other. This is a photo of a simple tool caddy, easy to make, keeps long-handled tools at hand and easy to organize. This rack can be adapted to your needs but I learned of it from a props person on a touring show. when you need th ewhole village to get to the implements, quickly, this is a great way to have them handy an all in one place. Please share this blog with friends. share our go fund me page widely. We don't have any time to lose! If not now, when? If not us, who?
My part in this is to stir the pot of course. This viscous social space and time are liable to stick to the bottom of the pan without folks willing to stir things up deeply and vigorously. https://www.gofundme.com/f/save-80-acres-of-wisconsin-for-outdoor-school The 100% volunterer not-for-profit that my wife and I and a handful of friends created to teach eco-ehtics is twenty years old and we have lots of great projects that attest to our unconventional approach. We have helped to plant over sixty thousand native trees across Northeast Wisconsin in forty or more locations. We have planted over a hundred acres with native perennial food crops, medicinal plants and plants used as dyestock for natural dyes. We have hosted hundreds of events to share what we know about living more sustainable lifestyles, from plant-ins to composting lessons, biochar classes and square foot ECO-Tours. We have presented informaion to thousands of readers around the world through digital media and when people ask what we charge, we often just ask them to give what they can afford. When we plant a tree, it is the best one suited to each particular location, not a specimine tree that stands out against a background of native trees, but what literally belongs there. We have used several techniques to get free trees to plant, and often, now, we only plant tree seeds, becaus etheir roots experience far less trauma when th eseedlings can start where they will eventually grow. We have stood the paradigm of commercialism on end, not asking for money as much as to be seen, to be heard as we speak for the trees. We have led canoe trips down some of the most pristine as well as some of the most impacted rivers around, participated in Earth Day events and been involved regionally in diverse groups that advocate for th egreat Lakes generally and renewable, clean energy and pro-peace groups as well. I was trained as a teacher in a time when the jargon was all about knowledge skills and attitudes. Knowledge lives in your mind but can exist without outward evidence, skills only exist as action and can be seen, practiced, perfected and can only be made your own through repetition and attitudes, like knowledge only exist internally, although sometimes they can be plain to see, because they are reflected in many of our actions.
This group, these projects, have never been expected to be as important as they turn out to be. In our experience, nothing done as a group can ever be fully appreciated until much later. Creating memories and the deep sort of knowing that our tours engender has such long term impacts that generations down th eroad, ther emay be benefits completely unrelated to the time or place, bu tsomething heard or seen will bring back information or ideas that resurface at just the right moment, or help imform an action that has become instinctive, bu tthat has th epower to teach someone else. Living amongst such a technologically focused society, there is something that deeply enriches us when we love a plant's roots into the soil, easing them down so they are comfortable in the world they will inhabit for many years and whose very life changes the world around them for the better.
Only once per century has Mother Nature felt it necessary to still humanity with a deadly virus of this severity. It comes to us to make the best of what we have, that means with the deadly virus as well. As Cat Stevens wrote so eloquently, "Take your time, think a lot, why think of everything you've got; for you will still be here tomorrow but your dreams may not." In this Great Reset we are being granted a chance to change everything we have known, reevaluate whether it served us, decide wha tto leave behind and in very real ways what we are going to create. Let us not shirk from th echallenge, but put our foot down firmly and move forward. As was drilled into me as a child, I say to everyone now, we can all have total freedom, but only if we are willing to be supremely responsible. We cannot have one without the other. This is a photo of a simple tool caddy, easy to make, keeps long-handled tools at hand and easy to organize. This rack can be adapted to your needs but I learned of it from a props person on a touring show. when you need th ewhole village to get to the implements, quickly, this is a great way to have them handy an all in one place. Please share this blog with friends. share our go fund me page widely. We don't have any time to lose! If not now, when? If not us, who?
Sunday, June 17, 2012
Approaching the Solstice
The Earth is leaning ever so slightly toward the Sun, if you are lucky enough to be in the Northern Hemisphere. Our southern neighbors are on the short end of that stick, but the time signature of the year is dictated by the circular route we all take around the Sun. The long days and short nights have influenced farmers, lovers and poets through the ages. Even though we know more than ever about the hows and whys of the process, the mystery of it still captures our collective imagination. even though, or perhaps especially because we live modern lives that are noticeably out of balance, just realizing that the earth leans as far one way as the other during the course of the year can give us a sense that everything is alright.
This year, we are headed North. It will be the furthest north I have ever been for a Solstice in my entire life. As a consequence, the day will be the longest that I have ever experienced. The night will be the shortest as well. Friends along the shore of Lake Superior have told me that because of the extra daylight hours, they can catch up with their southern farming friends because the extra hours of growth each day far outweigh the weeks of extra frost and cold that they get in both the Spring and Fall. I have been along the South Shore of Lake Superior for several July Fourth celebrations and the fact that they needed to wait until nearly eleven o'clock at night before it was dark enough for fireworks made me realize in a very profound way, that we are on a massive, spinning sphere.
When we seek to understand the world around us, we often forget that the location we are in has a profound impact on what we see, who we share it with and what sort of neighbors we may, or may not have. In the North, we may get to hibernate a bit longer, but working dawn to dusk will more than offset any rest that we may have during the cold times of year. It is quite odd to look to the northeast after midnight and to see the sky starting to lighten, even before we go to sleep. Often, when I camp out, I like to be up before the Sun. The further north we go, the earlier the Sun will reappear each morning of the Summer. Creatures of the night must have a bit of difficulty during these times, just because they have to get their foraging done between sunset and sunrise.
Each year on this weekend, the one closest to the Solstice, the Midwest Renewable Energy Association hosts the Energy Fair in Custer, Wisconsin. It is one of the greatest events. Typically there are about 40,000 folks who are interested, curious, passionate about and committed to renewable energy, sustainability and taking care of the planet for the next seven generations. I have been going to the fair nearly since the beginning. It has been an annual event for over twenty-five years. Although there have been many technological advances over that time, the basic intent has not changed. Those of us who have continued to work for positive change have seen remarkable things occur over that time.
In my own home, I still don't have much that runs on solar energy or wind power, but my electricity and fuel use have been steadily reduced to the point that i probably could sustain myself on solar panels and a small wind spinner. My rental, which absorbs a large part of my time, money, attention and cash flow has had a solar panel for several years. It produces about 1/3 of the heat for the building and has been adapted to provide hot air for the dehydration of food during the warmer seasons. I continue to give thanks for the opportunity to to utilize our closest star for heat. Even at the winter solstice, as long as the clouds are thin, we pull eighty degree air out of the panels and duct it into the living space. The entire unit runs on a very efficient squirrel cage fan.
One of my favorite ECO-Tours is to take guests on tours of the renewable energy systems that I have installed, explain their components, show them how they work together and share a bit of the love I have for these technologies with others, pointing out how simple they are and how we can each live a little more lightly on the planet if we just learn the difference between wants and needs, how to meet our needs at the least cost and with the least throughput and waste. It is empowering to help begin the process with others that we must each tackle in our own way to make sense of the tools and techniques that are available for living sustainably and begin to figure out what makes the most sense for our unique situations.
This year, we are headed North. It will be the furthest north I have ever been for a Solstice in my entire life. As a consequence, the day will be the longest that I have ever experienced. The night will be the shortest as well. Friends along the shore of Lake Superior have told me that because of the extra daylight hours, they can catch up with their southern farming friends because the extra hours of growth each day far outweigh the weeks of extra frost and cold that they get in both the Spring and Fall. I have been along the South Shore of Lake Superior for several July Fourth celebrations and the fact that they needed to wait until nearly eleven o'clock at night before it was dark enough for fireworks made me realize in a very profound way, that we are on a massive, spinning sphere.
When we seek to understand the world around us, we often forget that the location we are in has a profound impact on what we see, who we share it with and what sort of neighbors we may, or may not have. In the North, we may get to hibernate a bit longer, but working dawn to dusk will more than offset any rest that we may have during the cold times of year. It is quite odd to look to the northeast after midnight and to see the sky starting to lighten, even before we go to sleep. Often, when I camp out, I like to be up before the Sun. The further north we go, the earlier the Sun will reappear each morning of the Summer. Creatures of the night must have a bit of difficulty during these times, just because they have to get their foraging done between sunset and sunrise.
Each year on this weekend, the one closest to the Solstice, the Midwest Renewable Energy Association hosts the Energy Fair in Custer, Wisconsin. It is one of the greatest events. Typically there are about 40,000 folks who are interested, curious, passionate about and committed to renewable energy, sustainability and taking care of the planet for the next seven generations. I have been going to the fair nearly since the beginning. It has been an annual event for over twenty-five years. Although there have been many technological advances over that time, the basic intent has not changed. Those of us who have continued to work for positive change have seen remarkable things occur over that time.
In my own home, I still don't have much that runs on solar energy or wind power, but my electricity and fuel use have been steadily reduced to the point that i probably could sustain myself on solar panels and a small wind spinner. My rental, which absorbs a large part of my time, money, attention and cash flow has had a solar panel for several years. It produces about 1/3 of the heat for the building and has been adapted to provide hot air for the dehydration of food during the warmer seasons. I continue to give thanks for the opportunity to to utilize our closest star for heat. Even at the winter solstice, as long as the clouds are thin, we pull eighty degree air out of the panels and duct it into the living space. The entire unit runs on a very efficient squirrel cage fan.
One of my favorite ECO-Tours is to take guests on tours of the renewable energy systems that I have installed, explain their components, show them how they work together and share a bit of the love I have for these technologies with others, pointing out how simple they are and how we can each live a little more lightly on the planet if we just learn the difference between wants and needs, how to meet our needs at the least cost and with the least throughput and waste. It is empowering to help begin the process with others that we must each tackle in our own way to make sense of the tools and techniques that are available for living sustainably and begin to figure out what makes the most sense for our unique situations.
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